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Monday, July 15, 2024

Tutorial: Nondestructive Testing for Additive Manufacturing
1:00 – 5:00 PM
Orion Kafka, Newell Moser and Ward Johnson (National Institute of Standards and Technology, Applied Chemicals and Materials Division, Boulder, CO)

6:00 – 8:00 PM Opening Reception

Tuesday, July 16, 2024

Registration Check-in and Coffee
7:30 AM

Welcome and Opening Remarks
8:30 AM – 9:00 AM
Joy Gockel (Colorado School of Mines), John S. Taylor, Jaime Berez (University of North Carolina – Charlotte)
; Jason C. Fox (National Institute of Standards and Technology); Liam Blunt (University of Huddersfield, UK)

State of the Art (SOTA) Presentation
9:00 AM – 9:30 AM

  1. Additive Manufacturing Research and Education at Mines
    Joy Gockel (Colorado School of Mines)

Session 1
Design for Additive Manufacturing and Applications
9:30 AM – 10:50 AM

Session Chairs: Jaime Berez and John S. Taylor (University of North Carolina – Charlotte)

  1. Topology Optimization for Printing Orientation and Surface Inspection
    Reinier Giele, Can Ayas, Matthijs Langelaar (Delft University of Technology)
  2. Ceramic AM Flexure Geometric Feasibility Study
    Anand Rathnam and Stuart T. Smith (University of North Carolina – Charlotte)
  3. Pushing the Dimension Limits of Stochastic Voronoi Lattices Manufactured by Selective Laser Melting to Mimic Bone Anisotropy
    Danish Ashraf, Ahmed Tawfik, Paul Bills, Liam Blunt (University of Huddersfield)
  4. Specification and Characterization of Metal AM Surface Textures for Heat Transfer in Internal Channels
    M M Towfiqur Rahman, Chris J. Evans, Jimmie Miller, Jaime Berez (University of North Carolina – Charlotte); Jason C. Fox (National Institute of Standards and Technology)

Coffee Break
10:50 AM – 11:20 AM

Session 2
Rapid Fire Poster Session
11:20 AM – 11:50 AM
Session Chairs: Bradley H. Jared (University of Tennessee, Knoxville) and Seno Rekawa (Lawrence Berkeley National Laboratory)

  1. Challenges of Additive Manufacturing for Optical Applications
    James Garcia, Michael Cullinan (The University of Texas at Austin)
  2. Comparative Analysis of Additive Manufacturing Machines Using ISO/ASTM 52902 Artifacts
    Satyanarayana Konala, Sam Hernandez, Ola Harrysson (North Carolina State University
  3. Low-Cost Calibration Plate for Enhanced In-Situ Monitoring in Laser-Powder Bed Fusion (L-PBF)
    Brett E. Brady, Caleb Campbell, Bradley H. Jared (University of Tennessee, Knoxville); Shuchi Khurana (Addiguru)
  4. Rapid and Autonomous Optimization of Processing Parameters in Laser Powder Bed Fusion Additive Manufacturing using Model Predictive Control
    Alexander Riensche, Benjamin Bevans, Antonio Carrington Jr., Kaustubh Deshmukh, Kamden Shephard, Prahalada Rao (Virginia Tech); John Sions, Kyle Snyder, Yuri Plotnikov (Commonwealth Center of Advanced Manufacturing); Kevin Cole (University of Lincoln-Nebraska)
  5. Assessment of Laser Marking Speed Effect on Additively Manufactured Ceramic Part Density
    Tien P.J. Herd, Sarah-Margaret L. Andrews, Steve R. Schmid (University of North Carolina – Charlotte)
  6. A Study on as Printed Surface Topography of Polymer Laser Powder Bed Fusion Parts
    Aakil R. Lalwani, Venkata K. Nadimpalli, David B. Pedersen (Technical University of Denmark)
  7. Understanding The Effect of Part Thermal History on Microstructure and Mechanical Properties In Laser Powder Bed Fusion of SS316L
    Kaustubh Deshmukh, Christopher Williams, Reza Mirzaeifar, Alexander Riensche, Prahalada Rao (Virginia Tech); Kyle Snyder (Commonwealth Center of Advanced Manufacturing); Ryan Lane (Naval Air Warfare Center Aircraft Division)
  8. Development of a Novel Laser Powder Bed Fusion System
    Justin T. Krantz, Gonzalo S. Reyes-Donoso, Robert G. Landers, Edward C. Kinzel (University of Notre Dame); Cody S. Lough, Ben Brown (Kansas City National Security Campus)

Lunch
11:50 AM – 1:10 PM

Session 3
Additive Manufacturing Process Physics
1:10 PM – 3:00 PM
Session Chairs: Joy Gockel (Colorado School of Mines) and Jason C. Fox (National Institute of Standards and Technology)

  1. State of the Art (SOTA) Presentation
    In-situ 2D and 3D Measurements of Process and Performance in Additive Manufacturing: Applications in Metals and Polymers
    Orion Kafka (National Institute of Standards and Technology)
  2. A Critical Cooling Constant to Clarify Track-to-Track Overheating in LPBF AM of IN625
    Jesse Redford, Jason Fox, Chris Evans (National Institute of Standards and Technology)
  3. Laser Powder Bed Fusion Melt Pool Instability Caused By Plume-Entrained Particles Blocking The Laser
    Jamie Bell, Paul Hooper (Imperial College London)
  4. Metrology Efforts in Ceramic Additive Manufacturing
    Russell A. Maier, Lynnora O. Grant (National Institute of Standards and Technology)
  5. Investigation to Characterize and Understand Influence of Powder Packing in Polymer Laser Powder Bed Fusion
    Aakil R. Lalwani, Venkata K. Nadimpalli, and David B. Pedersen (Technical University of Denmark)

Coffee Break
3:00 PM – 3:20 PM

Session 4
Additive Manufacturing Machine Design, Performance and Control
3:20 PM – 5:00 PM
Session Chairs: Bradley H. Jared (University of Tennessee, Knoxville) and David Bue Pedersen (Technical University of Denmark)

  1. Orthogonal 2-Wavelength Digital Light Processing for Advanced VAT Photopolymerization
    Heyang Zhang, Xiayun Zhao (University of Pittsburgh)
  2. Modular System of Additive Manufacturing Reference Artefacts for XCT Inspection Using a Design for Metrology Approach
    Darragh A. Broadbent, Wenhan Zeng, Shan Lou (Huddersfield University); David M. Gorman (National Physical Laboratory)
  3. Metrology-Optimized Building Plate for Metal Laser Powder Bed Fusion
    Filippo Zanini, Nicolò Bonato, Simone Carmignato (University of Padova)
  4. Aligning the Laser and Build Plane of an Open Metal LPBF System
    Christian L. Budden, Magnus B. Kjer, David B. Pedersen (Technical University of Denmark)
  5. Use of Kinematic Couplings to Enable Multi-Material FRESH 3D Bioprinting with Thermoplastics
    Annika C. Marschner, Martin L. Culpepper (Massachusetts Institute of Technology)

Poster Viewing Time
5:00 PM – 5:40 PM

  • Challenges of Additive Manufacturing for Optical Applications
    James Garcia, Michael Cullinan (The University of Texas at Austin)
  • Comparative Analysis of Additive Manufacturing Machines Using ISO/ASTM 52902 Artifacts
    Satyanarayana Konala, Sam Hernandez, Ola Harrysson (North Carolina State University
  • Low-Cost Calibration Plate for Enhanced In-Situ Monitoring in Laser-Powder Bed Fusion (L-PBF)
    Brett E. Brady, Caleb Campbell, Bradley H. Jared (University of Tennessee, Knoxville); Shuchi Khurana (Addiguru)
  • Rapid and Autonomous Optimization of Processing Parameters in Laser Powder Bed Fusion Additive Manufacturing using Model Predictive Control
    Alexander Riensche, Benjamin Bevans, Antonio Carrington Jr., Kaustubh Deshmukh, Kamden Shephard, Prahalada Rao (Virginia Tech); John Sions, Kyle Snyder, Yuri Plotnikov (Commonwealth Center of Advanced Manufacturing); Kevin Cole (University of Lincoln-Nebraska)
  • Assessment of Laser Marking Speed Effect on Additively Manufactured Ceramic Part Density
    Tien P.J. Herd, Sarah-Margaret L. Andrews, Steve R. Schmid (University of North Carolina – Charlotte)
  • A Study on as Printed Surface Topography of Polymer Laser Powder Bed Fusion Parts
    Aakil R. Lalwani, Venkata K. Nadimpalli, David B. Pedersen (Technical University of Denmark)
  • Understanding The Effect of Part Thermal History on Microstructure and Mechanical Properties In Laser Powder Bed Fusion of SS316L
    Kaustubh Deshmukh, Christopher Williams, Reza Mirzaeifar, Alexander Riensche, Prahalada Rao (Virginia Tech); Kyle Snyder (Commonwealth Center of Advanced Manufacturing); Ryan Lane (Naval Air Warfare Center Aircraft Division)
  • Development of a Novel Laser Powder Bed Fusion System
    Justin T. Krantz, Gonzalo S. Reyes-Donoso, Robert G. Landers, Edward C. Kinzel (University of Notre Dame); Cody S. Lough, Ben Brown (Kansas City National Security Campus)


Wednesday, July 17, 2024

Registration Check-in and Coffee
7:30 AM

Opening Remarks and State of the Art (SOTA) Presentation
8:25 AM – 9:00 AM

  1. Putting In-process Monitoring to Work: Towards Real-time Digital Quality Assurance
    Paul Hooper (Imperial College London)

Session 5
Additive Manufacturing Process Optimization
9:00 AM – 10:20 AM
Session Chairs: Paul Hooper (Imperial College London) and Jason C. Fox (National Institute of Standards and Technology)

  1. Understanding the Laser Powder Bed Fusion Surface Quality for CP1 Aluminum Alloy
    Ozgur Poyraz, Anthony Molyneux, Evren Yasa, James Hughes (University of Sheffield); Shan Lou, Yuanshuo Liu, Weidong Liu (University of Huddersfield)
  2. Bayesian Optimization for Process Parameter Development in Wire-Arc Additive Manufacturing
    Jaydeep Karandikar, Chris Tyler, Tony Schmitz (Oak Ridge National Laboratory); Anirban Chaudhuri (The University of Texas at Austin); Joshua Penney, Devon Goodspeed, Bradley Jared (University of Tennessee, Knoxville)
  3. Photoinhibition-Aided VAT Photopolymerization Additive Manufacturing of Bio-Composites
    Yousra Bensouda, Xiayun Zhao (University of Pittsburgh)
  4. Correlation of Porosity and Surface Texture for Additively Manufactured Parts: Impact of Build Orientation Support Structure and Heat Dissipation Area
    Weidong Liu, Yuanshuo Liu, Yuchu Qin, Wenhan Zeng, Shan Lou (University of Huddersfield); Sihe Wang (Xi’an Jiaotong University); Ozgur Poyraz, Evren Yasa, James Hughes (University of Sheffield)

Poster Viewing Times
10:20 AM – 10:50 AM
(Posters and Coffee)
12:10 PM – 1:20 PM (Lunch and Posters)

  • Challenges of Additive Manufacturing for Optical Applications
    James Garcia, Michael Cullinan (The University of Texas at Austin)
  • Comparative Analysis of Additive Manufacturing Machines Using ISO/ASTM 52902 Artifacts
    Satyanarayana Konala, Sam Hernandez, Ola Harrysson (North Carolina State University
  • Low-Cost Calibration Plate for Enhanced In-Situ Monitoring in Laser-Powder Bed Fusion (L-PBF)
    Brett E. Brady, Caleb Campbell, Bradley H. Jared (University of Tennessee, Knoxville); Shuchi Khurana (Addiguru)
  • Rapid and Autonomous Optimization of Processing Parameters in Laser Powder Bed Fusion Additive Manufacturing using Model Predictive Control
    Alexander Riensche, Benjamin Bevans, Antonio Carrington Jr., Kaustubh Deshmukh, Kamden Shephard, Prahalada Rao (Virginia Tech); John Sions, Kyle Snyder, Yuri Plotnikov (Commonwealth Center of Advanced Manufacturing); Kevin Cole (University of Lincoln-Nebraska)
  • Assessment of Laser Marking Speed Effect on Additively Manufactured Ceramic Part Density
    Tien P.J. Herd, Sarah-Margaret L. Andrews, Steve R. Schmid (University of North Carolina – Charlotte)
  • A Study on as Printed Surface Topography of Polymer Laser Powder Bed Fusion Parts
    Aakil R. Lalwani, Venkata K. Nadimpalli, David B. Pedersen (Technical University of Denmark)
  • Understanding The Effect of Part Thermal History on Microstructure and Mechanical Properties In Laser Powder Bed Fusion of SS316L
    Kaustubh Deshmukh, Christopher Williams, Reza Mirzaeifar, Alexander Riensche, Prahalada Rao (Virginia Tech); Kyle Snyder (Commonwealth Center of Advanced Manufacturing); Ryan Lane (Naval Air Warfare Center Aircraft Division)
  • Development of a Novel Laser Powder Bed Fusion System
    Justin T. Krantz, Gonzalo S. Reyes-Donoso, Robert G. Landers, Edward C. Kinzel (University of Notre Dame); Cody S. Lough, Ben Brown (Kansas City National Security Campus)

Session 6
Machine Learning and Data Fusion
10:50 AM – 12:10 PM
Session Chairs: Samanta Piano (University of Nottingham) and Zachary Snow (Oak Ridge National Laboratory
)

  1. Investigation on the Use of Machine Learning and X-Ray Computed Tomography for Lack of Fusion Porosity Prediction
    Nicolò Bonato, Filippo Zanini, Simone Carmignato (University of Padova)
  2. Multiscale Characterization of AM Components with X-Ray Computed Tomography and Deep Learning
    Nathan Johnson, Hrishikesh Bale (Carl Zeiss X-ray Microscopy, Inc); Curtis Frederick, Paul Brackman, Herminso Villarraga-Gómez (Carl Zeiss Industrial Quality Solutions, LLC)
  3. Interpretable Machine Learning for In-Process Quality Assurance in Metal Additive Manufacturing
    Sebastian Larsen, Paul A. Hooper (Imperial College London)

Lunch
12:10 PM – 1:20 PM

Session 7
Micro-Nano and Lattice Structures
1:20 PM – 2:30 PM
Session Chairs: Kirk Oberschmidt (Technische Universität Berlin) University and Michael A. Cullinan (The University of Texas at Austin)

  1. State of the Art (SOTA) Presentation
    A Review of the State-of-the-Art and Precision Engineering Challenges in Micro/Nanoscale Additive Manufacturing
    Michael A. Cullinan (The University of Texas at Austin)
  2. Investigation of Positional Inaccuracies to Enable the Fabrication of Precisely Aligned Multi-Material Structures with a Two-Photon-Lithography Workstation
    Eugenia Bosler, Stefan Kühne, Dirk Oberschmidt (Technische Universität Berlin)
  3. Effects on Lattice Minimum Strut Thickness of Using a Reduced Build Volume Setup
    Liam Blunt, Ahmed Tawfik, Shan Lou, Josef Ashworth (University of Huddersfield)

Break and Introduction to ADAPT Tour
2:30 PM – 3:00 PM

ADAPT TOUR
3:00 PM – 5:00 PM

Thursday, July 18, 2024

Registration Check-in and Coffee
7:30 AM

Opening Remarks and Session 8
In-Process and In Situ Metrology

8:55 AM – 10:30 AM
Session Chairs: Jason C. Fox (National Institute of Standards and Technology) and Xiayun Zhao (University of Pittsburgh)

  1. State of the Art (SOTA) Presentation
    Recent Advances on the Use of In Situ Monitoring as an NDE Tool for Additive Manufacturing Processes
    Zackary Snow (Oak Ridge National Laboratory)
  2. Structured Illumination Imaging: A New Paradigm for Laser Process Monitoring
    Scott Hunter, Seth Cottrell, Adriana Eres-Castellanos, Daniel E. Adams, Jonah Klemm-Toole, Amy Clarke, Jeff Squier
    (Colorado School of Mines)
  3. Low-Cost Near-Infrared Sensing for Enhanced In-Situ Monitoring in Laser-Powder Bed Fusion
    Caleb T. Campbell, Brett E. Brady, Bradley H. Jared (University of Tennessee, Knoxville); Eduardo Miramontes, Shuchi Khurana (Addiguru)
  4. Online Monitoring of Laser Powder Bed Fusion Additive Manufacturing using Acoustic Emission Sensors
    Benjamin D. Bevans, Alex Riensche, Antonio Carrington, Mihir Darji, Prahalada Rao (Virginia Tech); Yuri Plotnikov, John Sions, Kyle Snyder, Derek Hass (Commonwealth Center of Advanced Manufacturing)

Poster Viewing Times
10:30 AM – 11:00 AM
(Posters and Coffee)
12:00 Noon – 1:30 PM (Posters and Lunch)

  • Challenges of Additive Manufacturing for Optical Applications
    James Garcia, Michael Cullinan (The University of Texas at Austin)
  • Comparative Analysis of Additive Manufacturing Machines Using ISO/ASTM 52902 Artifacts
    Satyanarayana Konala, Sam Hernandez, Ola Harrysson (North Carolina State University
  • Low-Cost Calibration Plate for Enhanced In-Situ Monitoring in Laser-Powder Bed Fusion (L-PBF)
    Brett E. Brady, Caleb Campbell, Bradley H. Jared (University of Tennessee, Knoxville); Shuchi Khurana (Addiguru)
  • Rapid and Autonomous Optimization of Processing Parameters in Laser Powder Bed Fusion Additive Manufacturing using Model Predictive Control
    Alexander Riensche, Benjamin Bevans, Antonio Carrington Jr., Kaustubh Deshmukh, Kamden Shephard, Prahalada Rao (Virginia Tech); John Sions, Kyle Snyder, Yuri Plotnikov (Commonwealth Center of Advanced Manufacturing); Kevin Cole (University of Lincoln-Nebraska)
  • Assessment of Laser Marking Speed Effect on Additively Manufactured Ceramic Part Density
    Tien P.J. Herd, Sarah-Margaret L. Andrews, Steve R. Schmid (University of North Carolina – Charlotte)
  • A Study on as Printed Surface Topography of Polymer Laser Powder Bed Fusion Parts
    Aakil R. Lalwani, Venkata K. Nadimpalli, David B. Pedersen (Technical University of Denmark)
  • Understanding The Effect of Part Thermal History on Microstructure and Mechanical Properties In Laser Powder Bed Fusion of SS316L
    Kaustubh Deshmukh, Christopher Williams, Reza Mirzaeifar, Alexander Riensche, Prahalada Rao (Virginia Tech); Kyle Snyder (Commonwealth Center of Advanced Manufacturing); Ryan Lane (Naval Air Warfare Center Aircraft Division)
  • Development of a Novel Laser Powder Bed Fusion System
    Justin T. Krantz, Gonzalo S. Reyes-Donoso, Robert G. Landers, Edward C. Kinzel (University of Notre Dame); Cody S. Lough, Ben Brown (Kansas City National Security Campus)

Session 9
Integration of Additive Manufacturing Into Holistic Manufacturing Process
11:00 AM – 12:00 Noon
Session Chairs: Liam Blunt (University of Huddersfield) and John S. Taylor (University of North Carolina – Charlotte)

  1. Improving the Surface Finish in SLM AM Tungsten Components Through a Combination of In-Process and Post-Processing Techniques
    A. Tawfik, C. Jackson, O. Armitage, P. Bills, L. Blunt (University of Huddersfield); M. Zavala-Arredondo, D. Sabu, J. Duncan (UKAEA, Culham Science Centre); H. Bramwell, A. Holt (Holdson Ltd)
  2. Post-Processing of Additive Manufactured Medical Metal Parts
    Eckart Uhlmann, Julian Polte, Toni Hocke, Christian Lahoda (Institute for Machine Tools and Factory Management IWF); Ghamdan Al-Sanhani (Institute for Production Systems and Design Technology IPK)
  3. Impact of Chemical Machining Treatment on Surface Quality and Fatigue Properties of Laser powder Fusion Processed Parts
    Shubhavardhan Ramadurga Narasimharaju, A. Ramesh Raghavendra, Ken Thomas (South East Technological University-Waterford); Antonio Viscusi (Universitas Mercatorum); Fabio Scherillo, Antonino Squillace (University of Naples Federico II)

Lunch and Posters
12:00 Noon – 1:30 PM

Session 10
Metrological Characterization of Additive Manufacturing Components
1:30 PM – 3:40 PM
Session Chairs: Shan Lou (University of Huddersfield) and Christopher J. Evans (University of North Carolina – Charlotte)

  1. State of the Art (SOTA 6) Presentation
    Additive Manufacturing of Ceramics: Can Surface Measurements Provide Processing and Part Integrity Insights?
    Brigid Mullany (University of North Carolina at Charlotte)
  2. Measurement of Laser Powder Bed Fusion Surfaces Using Non-Contact Techniques
    Edwin Glaubitz, Joy Gockel (Colorado School of Mines); Orion L. Kafka, Jason Fox (National Institute of Standards and Technology)
  3. Influence of Camera Shutter Type on the Accuracy of Fringe Projection Profilometry
    Qingkang Bao Tibebe Yalew, Xiangjun Kong, Gerardo Adesso, Samanta Piano (University of Nottingham); Chunwei Zhang, Hong Zhao (Xi’an Jiaotong University)
  4. Characterization of Anomalous (atypical) Solidified Melt Pools in Inconel 625 LPBF
    Christopher J. Evans, Jesse Redford (University of North Carolina – Charlotte), Jason C. Fox, Jordan Weaver (National Institute of Standards and Technology))
  5. Morphology Sensing in Digital Glass Forming Processes
    Balark Tiwari, Nishan Khadka, Cindy Huang, Matthew Morgan, Tim Welch, Edward C. Kinzel, Robert G. Landers (University of Notre Dame); Andre Bos, Douglas Meredith, John Bernardin (Los Alamos National Laboratory)
  6. Untitled
    Jason C. Fox (National Institute of Standards and Technology)

Coffee Break
3:40 PM – 5:00 PM

Closing Session
What Did We Learn?
4:00 PM – 4:45 PM
Session Chairs: Liam Blunt (University of Huddersfield); John S. Taylor, Jaime Berez (University of North Carolina – Charlotte)
; Jason C. Fox (National Institute of Standards and Technology); Joy Gockel (Colorado School of Mines)

Closing Reception
5:30 PM – 7:30 PM

Friday, July 19, 2024

NIST Tour
9:00 AM – 2:00 PM

**End of Conference**